Switchboard and MCC Volt Drop Tables
Distribution Switchboard Volt Drop Tables
Calculations to give the maximum sizes of motor outputs that may be connected to distribution switchboards for the major starting methods where the motor full load currents are calculated for a motor with an efficiency of 90% and a power factor of 0.85 at various calculated switchboard fault levels for a maximum of a 1% volt drop are shown in the following tables:-
Table 2 – 11kV max load application
| | 11kV Distribution Switchboard Load Application for max 1% Volt Drop | | Actual Fault Level kA | Max Current Amps | Direct on Line kW 7xFLC | Star delta kW 2.5xFLC | Auto Transformer kW 1.75xFLC | Rotor Resistance kW 1.5xFLC | | 25 | 250 | 520 | 1457 | 2082 | 2429 | | 21 | 210 | 437 | 1224 | 1749 | 2040 | | 16 | 160 | 333 | 932 | 1332 | 1554 | | 13.1 | 131 | 272 | 763 | 1091 | 1272 | | 10 | 100 | 208 | 583 | 832 | 971 | | 5 | 50 | 104 | 291 | 416 | 485 |
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Table 3 – 3.3kV max load application
| | 3.3kV Distribution Switchboard Load Application for max 1% Volt Drop | | Actual Fault Level kA | Max Current Amps | Direct on Line kW 7xFLC | Star delta kW 2.5xFLC | Auto Transformer kW 1.75xFLC | Rotor Resistance kW 1.5xFLC | | 21 | 210 | 131 | 367 | 524 | 612 | | 16 | 160 | 99 | 279 | 399 | 466 | | 13.1 | 131 | 81 | 229 | 327 | 381 | | 10 | 100 | 62 | 174 | 249 | 291 | | 5 | 50 | 31 | 87 | 124 | 145 | | 2.5 | 25 | 15 | 43 | 62 | 72 | | 1 | 10 | 6 | 17 | 24 | 29 |
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Table 4 – 400V max load application
| | 400V Distribution Switchboard Load Application for max 1% Volt Drop | | Actual Fault Level kA | Max Current Amps | Direct on Line kW 7xFLC | Star delta kW 2.5xFLC | Auto Transformer kW 1.75xFLC | Rotor Resistance kW 1.5xFLC | | 120 | 1200 | 90 | 254 | 363 | 424 | | 115 | 1150 | 87 | 243 | 348 | 406 | | 110 | 1100 | 83 | 233 | 333 | 388 | | 105 | 1050 | 79 | 222 | 318 | 371 | | 100 | 1000 | 75 | 212 | 302 | 353 | | 95 |
950 | 71 | 201 | 287 | 335 | | 90 | 900 |
68 | 190 | 272 | 318 | | 85 | 850 | 64 |
180 | 257 | 300 | | 80 | 800 | 60 | 169 | 242 | 282 | | 75 | 750 | 56 | 159 | 227 | 265 | | 70 | 700 | 53 | 148 | 212 | 247 | | 65 | 650 | 49 | 137 | 196 | 229 | | 60 | 600 | 45 | 127 | 181 | 212 | | 55 | 550 | 41 | 116 | 166 | 194 | | 50 | 500 | 37 | 106 | 151 | 176 | | 45 | 450 | 34 | 95 | 136 | 159 | | 40 | 400 | 30 | 84 | 121 | 141 | | 35 | 350 | 26 | 74 | 106 | 123 | | 30 | 300 | 22 | 63 | 90 | 106 | | 25 | 250 | 18 | 53 | 75 | 88 | | 20 | 200 | 15 | 42 | 60 | 70 | | 15 | 150 | 11 | 31 | 45 | 53 | | 10 | 100 | 7 | 21 | 30 | 35 | | 5 | 50 | 3 | 10 | 15 | 17 |
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Motor Control Centre Volt Drop Tables
Calculations to give the maximum sizes of motor outputs that may be connected to motor control centres for the major starting methods where the motor full load currents are calculated for a motor with an efficiency of 90% and a power factor of 0.85 at various calculated switchboard fault levels for a maximum of a 3% volt drop are shown in:-
Table 5 – 3.3kV max load application
| | 3.3kV Distribution Switchboard Load Application for max 3% Volt Drop | | Actual Fault Level kA | Max Current Amps | Direct on Line kW 7xFLC | Star delta kW 2.5xFLC | Auto Transformer kW 1.75xFLC | Rotor Resistance kW 1.5xFLC | | 21 | 630 | 393 | 1101 | 1574 | 1836 | | 16 | 480 | 299 | 839 | 1199 | 1399 | | 13.1 | 393 | 245 | 687 | 981 | 1145 | | 10 | 300 | 187 | 524 | 749 | 874 | | 5 | 150 | 93 | 262 | 374 | 437 | | 2.5 | 75 | 46 | 131 | 187 | 218 | | 1 | 30 | 18 | 52 | 74 | 87 |
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Table 6 – 400V max load application
| | 400V Distribution Switchboard Load Application for max 3% Volt Drop | | Actual Fault Level kA | Max Current Amps | Direct on Line kW 7xFLC | Star delta kW 2.5xFLC | Auto Transformer kW 1.75xFLC | Rotor Resistance kW 1.5xFLC | | 120 | 3600 | 272 | 763 | 1090 | 1272 | | 115 | 3450 | 261 | 731 | 1044 | 1219 | | 110 | 3300 | 249 | 699 | 999 | 1166 | | 105 | 3150 | 238 | 667 | 954 | 1113 | | 100 | 3000 | 227 | 636 | 908 | 1060 | | 95 | 2850 | 215 | 604 | 863 | 1007 | | 90 | 2700 | 204 | 572 | 817 | 954 | | 85 | 2550 | 193 | 540 | 772 | 901 | | 80 | 2400 | 181 | 508 | 726 | 848 | | 75 | 2250 | 170 | 477 | 681 | 795 | | 70 | 2100 | 159 | 445 | 636 | 742 | | 65 | 1950 | 147 | 413 | 590 | 689 | | 60 | 1800 | 136 | 381 | 545 | 636 | | 55 | 1650 | 124 | 349 | 499 | 583 | | 50 | 1500 | 113 | 318 | 454 | 530 | | 45 | 1350 | 102 | 286 | 408 | 477 | | 40 | 1200 | 90 | 254 | 363 | 424 | | 35 | 1050 | 79 | 222 | 318 | 371 | | 30 | 900 | 68 | 190 | 272 | 318 | | 25 | 750 | 56 | 159 | 227 | 265 | | 20 | 600 | 45 | 127 | 181 | 212 | | 15 | 450 | 34 | 95 | 136 | 159 | | 10 | 300 | 22 | 63 | 90 | 106 | | 5 | 150 | 11 | 31 | 45 | 53 |
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